Features
Hydraulic Torque Wrench Main Body (Integrated Control Type)
- Adopts an integrated control valve to replace the conventional directional valve, simplifying the overall structure and eliminating the need for an electronic control system. It reduces the cost of directional valves and streamlines operation.
- Equipped with an integrated control swivel joint for flexible connection with the drive unit. A single operator can freely switch between working and non-working states.
- Enables air venting from pipelines upon startup and hose cleaning. Full hydraulic oil return reduces oil temperature and equipment failure rates.
- Supports emergency stop function to ensure operational safety.
- Components: integrated control swivel joint, drive unit, drive head, reaction arm.
Matching Manual-Automatic Integrated Hydraulic Power Station
- Power station system integrating automatic and manual directional valves.
- Automatic mode: reduces operators’ labor intensity, cuts manufacturing costs and improves working efficiency.
- Manual mode: suitable for special working conditions. It supports preset pressure and meets high-precision operation requirements.
- Complete system package: power station, connecting hoses and integrated control hydraulic torque wrench.
| Model | ASDW-05 | ASDW-07 | ASDW-1 | ASDW-3 | ASDW-5 | ASDW-8 | ASDW-10 | ASDW-15 | ASDW-20 | ASDW-25 | ASDW-35 | ASDW-50 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Torque range(N.m) | 54-538 | 112-1120 | 183-1837 | 451-4512 | 752-7528 | 1078-10780 | 1551-15516 | 2063-20627 | 2666-26664 | 3472-34725 | 4866-48666 | 7200-72000 |
| Bolt size(M) | 10-20 | 14-30 | 16-36 | 27-48 | 27-56 | 30-64 | 36-72 | 39-80 | 42-90 | 48-100 | 64-120 | 72-125 |
| Weight(kg) | 1.5 | 1.6 | 2.6 | 5.4 | 8.7 | 11.7 | 14.8 | 22 | 27.8 | 35.5 | 49.4 | 90 |
| L1(mm) | 95.3 | 110.8 | 145 | 181 | 217.5 | 216 | 252.5 | 285 | 319.5 | 333 | 381.5 | 400 |
| L2(mm) | 129.3 | 139.3 | 173 | 244 | 285.5 | 311 | 339.7 | 395 | 450.8 | 459.2 | 495.5 | 418.5 |
| H1(mm) | 33 | 42 | 50 | 68 | 80 | 90 | 100 | 110 | 120 | 137 | 153 | 160 |
| H2(mm) | 50.5 | 65.8 | 72 | 95.3 | 123 | 130.5 | 140.8 | 178.7 | 188.2 | 200 | 215.6 | 222.6 |
| H3(mm) | 61 | 76.2 | 95.5 | 127 | 149 | 167 | 182 | 200.3 | 220 | 247 | 282 | 290.5 |
| H4(mm) | 103.8 | 119 | 138.3 | 176.5 | 198.5 | 216.5 | 231.5 | 250 | 270 | 296.5 | 331.5 | 340 |
| R1(mm) | 17 | 20.5 | 26 | 34 | 39 | 47 | 51 | 55 | 59 | 66 | 77 | 81 |
| R2(mm) | 93 | 68.3 | 84.5 | 131.3 | 158 | 171 | 174 | 222.5 | 250.5 | 250.5 | 279 | 258.5 |
| R3(mm) | 57 | 76 | 91.5 | 125.8 | 141 | 165 | 170.3 | 201.5 | 216.5 | 224.1 | 237.6 | 258 |
| Square drive | 1/2″ | 3/4″ | 3/4″ | 1″ | 1-1/2″ | 1-1/2″ | 1-1/2″ | 2-1/2″ | 2-1/2″ | 2-1/2″ | 2-1/ 2″ | 2-1/2″ |
For critical bolting applications, our engineers may need additional application details to recommend the right solution.
| Performance comparison | ||
|---|---|---|
| EKXIA new technology | Traditional hydraulic wrench in market | |
| Accuracy | Manual mode: <0.5% Auto mode: <1% | 3% |
| Motor power | 3.5KW-22KW | 1.1KW |
| Efficiency | After actual testing, only need 1’06” to tighten a M30 bolt | After actual testing, need 3’06” to tighten a M30 bolt under same testing condition. For bigger bolts it will be much slower. |
| Lifetime | more than 10 years based on actual user feedback | Unknown |
| Cycle time | 1s | 2.5-3s for small models, more than 3.5s for big models |
| Operators | Only need one operator | 2 operators |
| Solenoid valve | No | Yes |
| Maintenance | Simple, only need change seal kits | Complicated, many electrical parts which are easily broken |
| Appearance | Same | |
| Dimension | Same | |
| Operation | Same | |
Why Choose EKXIA’s Square Drive Hydraulic Torque Wrench
-
Precision & Consistency:
“Reach accurate and consistent bolt tension (±3% or better). This ensures all important engineering standards are met every time. As a result, it helps prevent costly leaks, failures, and rework.” -
Power & Efficiency:
“With its powerful hydraulic force, it can handle the largest and heaviest bolts with ease. It cuts down working hours compared to manual methods. This also eases operator fatigue and speeds up project progress.” -
Enhanced Safety:
“Keep a safe distance to reduce the risks of bolt fractures, flying debris, and impact loads. This protects both personnel and equipment during high-tension operations.”
Watch Our Hydraulic Wrench in Action
See how EKXIA’s hydraulic torque wrench delivers high-precision performance in real-world industrial applications. Experience its power, speed, and reliability through on-site demonstrations.
Frequently Asked Questions – Hydraulic Torque Wrench
The biggest differences are working efficiency and repeat accuracy. Both aspects completely outperform traditional hydraulic wrenches.
No, it’s only compatible with corresponding electric pump.
Unfortunately no. This model is sold as a complete set.
1.If the customer has high requirements for the working efficiency and not satisfied with traditional wrench.
2.If the customer is reseller and want to sell something different.
From real user feedback it’s up to 10 years with only simple maintenance.
